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Hazardous areas are classified into zones based on an assessment of the frequency of the occurrence and duration of an explosive gas atmosphere, as follows:

  • Zone 0: An area in which an explosive gas atmosphere is present continuously or for long periods;

  • Zone 1: An area in which an explosive gas atmosphere is likely to occur in normal operation;

  • Zone 2: An area in which an explosive gas atmosphere is not likely to occur in normal operation and, if it occurs, will only exist for a short time.

When the hazardous areas of a plant have been classified, the remainder will be defined as non-hazardous, sometimes referred to as ‘safe areas’.

An area extent and classification study involves due consideration of the following:

  • The flammable materials that may be present;

  • The physical properties and characteristics of each of the flammable materials;

  • The source of potential releases;

  • Prevailing operating temperatures and pressures;

  • Presence, degree and availability of ventilation (forced and natural);

  • Dispersion of released vapours to below flammable limits;

  • The probability of each release scenario.

These factors enable appropriate selection of a grouping, temperature class, zone type and zone extent.

This information may be summarised in Hazardous Area Classification data sheets, supported by appropriate reference drawings.

The zone so designated is a three-dimensional area of space, and thus will extend above and below the plant item under consideration (if appropriate), as well as horizontally.

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